Plant Setup

Thursday, 16 July 2009 22:23 administrator
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Plant setup consists of Foundary & Fabrication shop. Foundry includes department such as moulding, melting, core shop, fettling, well equiped laboratory and heat treatment shop.





Fabrication shop includes area of 3600 Sq. Ft of working area with well equiped welding machine and gas cutting machine. It also has facility of overhead cranes of upto 3 ton capacity.


 


Also the setup has well equipped machine shop with Milling Machines, Lathes, Radial Drilling Machines, Shaping Machines and Macromatic CNC Machine with necessary Tools, Gauges and Measuring Instruments.





Casting Simulation Software



Other Setups

  • 100 KW Medium frequency, Induction Furnace with crucibles of 150 kg capacity Temperature Indicator
  • 250 KW medium frequency Induction Furnace with single crucible of 300 kg capacity Temperature Indicator
  • Sand Muller (Capacity - 1 & 2.5 Tons / Hr)
  • Sand Siever
  • Electric Shell Core Oven
  • Pedestal Grinder
  • Cutter Grinders
  • Swing Grinder
  • Straight and Angle Grinder
  • Welding Machine
  • Drill Machine
  • Poldy Hardness Tester
  • Table Hardness Tester
  • Pin Lifted Molding Machines
  • Heat Treatment Furnace

 

Before starting the process the patterns are checked dimensionally as well as aesthetically for any dents or burrs. The molding sand is checked for permeability, sand hardness etc. After molding, the mold hardness is checked before closing the molds. Parallely the charging is made in the furnace, the metal is checked for chemical with the help of spectrometer. The metal is tapped after checking the temperature indicator by adding innoculant.

 



Testing Facilities and Quality Assurance

 

  • Well equipped analytical chemical laboratory
  • Spectrometer (Bruker make, Germany)
  • Microscope (Technosys make)
  • Tensile Testing Machine with hardness testing facility
  • Sub-Zero Impact testing Machine
  • Sand Testing facility is available with Moisture Tester, Permeability Tester, Compatibility Tester, Compression and Shear Strength testing etc.,
  • Atomized Hydraulic Pressure Testing Machine

 

 

Last Updated on Monday, 17 September 2012 14:08